Choosing the Right Aircraft Oil Filters and Tools for Optimal Engine Performance
Sep 18th 2025

Everyone knows that regular engine maintenance is crucial for the optimal performance and longevity of aircraft engines, but did you know that aircraft oil filters are one of the most important components in that process? These filters play a big role in keeping engine oil clean and reducing wear. When it comes to aircraft oil filters, one size does not fit all and important to choose the right filter for your aircraft. Regular oil changes are a key part of routine maintenance. During an oil change, the oil filter is removed and replaced to help eliminate contaminants and particles that could cause engine damage. Choosing the right oil filter tools is also critical to maintaining the efficiency and reliability of your aircraft engine. In this blog post, the team at SkyGeek will explore what to consider when selecting oil filters and tools, and how the right choice ensures optimal engine performance in airplanes and aircraft engines.
Understanding Oil Filtration in Aircraft Engines
Oil filtration is essential in aircraft engines, and high-quality aircraft oil filters help remove contaminants such as dirt, metal particles, and carbon deposits from the engine oil. Clean oil helps lubricate engine components, reduce friction, and prevent premature wear and damage, whereas dirty oil does the opposite. A clogged oil filter can prevent oil from moving freely, causing unnecessary pressure and wear on components. Dirty oil creates friction that leads to damage. That’s why it’s important to always have a clean filter and clean engine oil.
The Role of Oil Filters

Aircraft oil filters play an important role in your engine, cleaning oil as it passes through to ensure proper lubrication. A good quality filter will trap and remove contaminants from the oil as it circulates through the engine. These filters consist of various filter elements that capture particles and allow only the clean oil to flow back into the engine. Regularly replacing the oil filter is critical to maintaining proper oil cleanliness and optimizing engine performance. Refer to your aircraft's owner's manual for the recommended interval between oil changes.
Filtration Efficiency in Aircraft Oil Filters
One way to measure the effectiveness of oil filters is through filtration micron ratings. Many modern aircraft oil filters are rated to capture particles as small as 25 microns, offering superior protection compared to older 40-micron filters. For aircraft owners, technicians, and pilots, understanding micron ratings makes it easier to choose the most efficient airplane oil filters for long-term reliability and performance.
Brand Comparisons: Champion vs. Kelly Aircraft Oil Filters
When choosing the best filter for your aircraft, it’s helpful to understand the differences between leading brands. Both Champion and Kelly aircraft oil filters are widely used in aviation, but they have key distinctions in design, efficiency, and durability.
Champion recently upgraded its filter design, making the case over 50% stronger while adding more square inches of filter media paper. This reduces the likelihood of the filter going into bypass mode and improves overall reliability. Kelly filters, on the other hand, are typically more affordable, with retail prices averaging lower than Champion. However, they contain about 20% less filter media, which means they may saturate more quickly under heavy use.
Both brands advertise a 40-micron efficiency rating, though the industry standard revised in 1998 (ARP) recommends a tighter 25-micron rating for maximum protection. For aircraft owners and pilots comparing airplane oil filters, understanding these differences can help balance cost, compliance, and long-term performance.
Choosing the Right Oil Filter Tools
Consider the engine specification when choosing oil filter tools. Different aircraft engines have varying requirements for oil filter tools, so not all aircraft oil filters will fit every airplane. Consult the engine manufacturer's documentation, maintenance manuals, or service bulletins to identify the specific oil filter type, size, and other specifications recommended for your engine. Always make sure you are using the right type of oil filter for your aircraft. Brand is less important than the type of oil filter used, but it can also be a consideration. Some brands carry a warranty or have special features to help prolong service life while still maximizing filtration.
Ensure that the oil filter tools you select are of high quality and that they are compatible with your aircraft engine. Look for tools that are approved or recommended by the engine manufacturer or certified aviation maintenance organizations as a good starting point. While there are other brands available, choosing a recommended brand will sure the right fit and performance. Using tools that meet industry standards ensures a consistent experience, optimal engine performance and a high degree of reliability.
When replacing the oil filter, you'll probably need the assistance of a filter removal tool. Oil filter removal tools are designed to safely and efficiently remove old oil filters. Consider the following types of filter removal tools:
- Strap Wrench: A strap wrench provides a secure grip on the filter for easy removal without damaging the filter or surrounding components. Strap wrenches work on a wide variety of filters.
- Filter Pliers: Filter pliers have adjustable jaws that grip the filter tightly, enabling controlled and efficient removal. These are great for removing stuck filters, but can cause some damage.
Once the filter is out, you'll need to think about installing a new one. Properly installing a new oil filter is just as important as removing the old one. Consider the following tools for filter installation:
- Filter Wrench: A filter wrench allows you to tighten the filter securely without over tightening, ensuring a proper seal and preventing leaks.
- Torque Wrench: A torque wrench is essential for applying the recommended torque when installing the oil filter. It helps prevent under-tightening or over-tightening, ensuring the filter remains securely in place during flight.
Frequently Asked Questions (FAQs)
Q1: How often should oil filters be replaced?
A: The replacement interval for oil filters varies depending on the aircraft engine model and usage. Consult the engine manufacturer's recommendations or maintenance schedule for the recommended filter replacement intervals. If you do work on more than one aircraft, you may find that replacement intervals vary from one model to another.
Q2: Can I use aftermarket oil filters?
A: It is crucial to consult the engine manufacturer's recommendations or service bulletins regarding the use of aftermarket oil filters. Some engines may have specific requirements or recommendations, and using approved filters ensures compatibility and performance. Buying oil filters in bulk is a great way to save on the oil filters you need.
Q3: What are the signs of a clogged oil filter?
A: Signs of a clogged oil filter may include decreased oil pressure, engine overheating, increased engine wear or unusual noises. Regular oil analysis and monitoring engine parameters can help identify potential issues caused by a clogged filter. Regular oil changes and filter replacements will ensure that a clogged filter doesn't ground you.
Conclusion:
Choosing the right aircraft oil filters and tools is essential for maintaining optimal engine performance in aircraft engines. Proper filtration plays a critical role in removing contaminants and ensuring clean oil lubricates and protects engine components. By considering engine specifications, selecting high-quality tools, and following the manufacturer's guidelines, you can easily identify the right oil filter for your aircraft. Regular oil changes and filter maintenance will ensure optimal long-term performance of your aircraft.